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NEW U.S. SURVEY SHOWS DIFFERENCE IN SOUTHERN ONTARIO SHOP PAYMENTS AND EXPENSES

October 30, 1999

According to shop survey forms sent to INSIGHT magazine in Cleveland and scheduled for publication in November, labour rates in the southern Ontario marketplace, Canada's biggest, vary dramatically between Toronto and Hamilton, Ontario. Although only separated by 60 kilometers in physical distance, the labour rates between the areas seem much further.

Identical shop survey forms were sent by the trade associations in Toronto and Hamilton to their local members and shops asked to fax their results directly to INSIGHT magazine who tabulated the results.

The survey showed that there is a up to 20% difference in labour rates between the two cities with Hamilton's labour rate showing an upside limit of $48.00 per hour being reported. Despite paint costs being similar in both cities, material allowance for paint were significantly higher in Hamilton by 2-8 dollars although towing costs were identified to be $30 higher (at $130) in Toronto than Hamilton. Tow bill pricing averages have dropped from the average of $285 only three years ago after local trade associations introduced new "anti-chasing" measures in Toronto.

Hamilton shops reported receiving shop supply payments from insurers, Toronto shops did not, however Toronto shops reported no paint re-imbursement capping with Hamilton shops reporting an occasional cap at $350.

Most insurers were paying for waste disposal in both Hamilton and Toronto and colour tinting of paints being paid for in both cities although at a higher level in Hamilton than Toronto.

Over the last year, identical surveys have been carried out in over 100 North American cities and the comparison data can be reviewed at:

Complete survey results are available in the November issue of INSIGHT magazine or by fax request to the Association's fax number at (905) 526-1947. On line access is available through the INSIGHT web site or the Canadian industry web site at www.ciia.com under interesting links. www.ciia.com is home to over 120 shop web site hosts in english and french language Canada.

 

DAIMLERCHRYSLER CANADA INC. FINED $150,000 FOR HEALTH AND SAFETY VIOLATION

WINDSOR, Ont.--DaimlerChrysler Canada Inc., a manufacturer of cars and commercial vehicles, with an assembly plant in Windsor, Ont., was fined $150,000 on April 24, 2001 for a violation of the Occupational Health and Safety Act that resulted in a serious leg injury to an employee. On April 21, 1999, a worker was performing cleaning duties in a robotic paint booth (a booth with robots that paint unfinished cars) when his foot got caught on a "dawg" and became lodged under a "stop block" in a below-grade (below-floor-level) moving chain conveyor. A dawg is a metal device which connects carriers affixed to unfinished vehicles on the conveyor in order to transport the vehicles to various parts of the plant. As a result of the accident, the worker was required to have his left leg amputated below the knee. The accident occurred at DaimlerChrysler's assembly plant #3 at 2450 Chrysler Centre in Windsor.

DaimlerChrysler Canada Inc. pleaded guilty to failing to ensure the chain conveyor was equipped with, and guarded by, a guard or other device that prevents access to the moving dawg, as required by Section 24 of the Regulations for Industrial Establishments, contrary to Section 25(1)(c) of the act.

The fine was levied by Justice of the Peace Maureen Ryan Brode of the Ontario Court of Justice in Windsor.

 

AUTOMOBILE BODY SHOP AVAILABLE FOR SALE

KIPLING AND DUNDAS AREA OF TORONTO LEASES 10000 SQFT INDUSTRIAL BUILDING, PARTS OF WHICH ARE SUBLEASED TO A MECHANIC.

BEING SOLD DUE TO THE OWNER RELOCATING.

EMPLOYS FOUR FULL TIME, THREE PART-TIME, TWO OWNER-PARTNERS. OFFERED FOR $110,000.

LEASE DETAILS:

NET LEASE EXPIRING FEB 28, 2002 WITH OPTION TO RENEW FOR A FIVE YEAR TERM.

PAYS $2.50 NET PER SQFT PLUS TMI. CURRENTLY, OWNER SAYS THAT HE PAYS $3,458.33 GROSS PER MONTH.

INCOME FROM SUBLEASE DEFRAYS PART OF THE LEASE PAYMENTS

EQUIPMENT

Click here for list

to view images of the shop, click below

outside images

inside images

IF INTERESTED IN THIS OR A SIMILAR BUSINESS CLICK HERE OR E-MAIL YOUR REQUEST

The above data, which may include estimated values, has been summarized for the benefit of potential purchasersfrom information obtained from the seller. New World 2000 Realty Inc. has notverified that this information is correct, nor do we make any representations,express or implied, that this information is accurate. The Purchaser isto verify all information to his own satisfaction before finalizing anypurchase agreement.Availability is subject to prior sale and owner removing the business from the market

E-mail owner: Franco Di Giandomenico, Sales Rep TEL: 416-725-6447

 

Health issues

Posted By: Dead Serious Date: 5/11/2001 5:28 p.m.

Earlier this week, I had the very unpleasant misfortune of burying my father-in-law. He was a supervisor in a plant that was a subdivision of OXY Chemical/Hooker Chemical - Durez Division.

Three years ago, we buried my uncle, who worked at the same plant. My uncle however, worked as a laborer and was constantly exposed to the chemicals and what-nots that were present. The main difference is that my father-in-law was thought to be "safe".

Both died from "Mesothelioma" - an uncurable form of Asbestosis (poisoning from asbestos fibers).

The primary difference between them and those in this trade is that they didn't know at the time - we do. Another difference is that the products they were exposed to attacked them physically.

While isocyanates attack physically as well, they attack the central nervous system - you might not even know what's happening to you - your nervous system can become so "pickled" that you won't realize what's going on.

Do yourself, your wife, fiance', girlfriend, children, mother father aunt uncle - EVERYONE a favor - take the proper precautions before you commence a job. Don't spray a panel without a mask - don't fool yourself into falsely thinking it's safe or OK because it's "Just a little spot". Primers, dust from sanding, paint, undercoating, EVERYTHING WE USE can and will KILL you.

Please, no-one dislikes you enough to want to see you die - or worse, become a vegetable. BE SAFE !!!!!! thank you for reading this.

 

Fire Code Commission Decision Summary

DECISION NO.: 89A019-057 DATE:May 29, 1990

SUBJECT MATTER: Installation of an automatic fire extinguishing system.

GENERAL DESCRIPTION OF PREMISES: The property, located on the south side of a mainly residential street, consists of a mainly two storey brick house with tenant accommodation and at the rear of the property is the auto body shop. The body shop is one storey and has a poured concrete floor. The walls are concrete block and the flat roof is built of wood joists covered with tar and gravel. Approximately 1/3 of the ceiling is covered with gypsum board with untaped joints and the remainder is open with exposed fibreglass batts in the joist channels. Attached to the body shop and abutting the end of the house are a series of associated and connected rooms accommodating the body shop office, miscellaneous storage and a washroom. These areas have interior walls and ceilings covered mainly by gypsum board and exterior walls clad in vinyl siding. A plexiglass enclosed-wood frame entrance-way connects the house with the office. From the body shop it is approximately fifteen feet to the east fenced property line with minor amounts of combustibles and two-twenty litre cans of flammable liquids stored outside next to the shop's east wall. Inside the body shop is a "De Vilbiss" metal, enclosed spary booth. There are no exposed electrical devices within the booth and flourescent light fixtures are located outside the booth behind vapour tight glass panels. Paint spray guns are powered by compressors located outside of the booth. Mechanical ventilation for the booth is provided by a fan with nonferrous blades which is belt driven by an electric motor located on the outisde of the duct above the roof. The duct connects to 2 corner plenums of the spray booth which allows vapours to be exhausted near floor level. The vehicle entry doors of the spray booth have large openings covered with filters to draw clean make-up air into the booth. The spraying equipment is not interlocked to shut down in the event of a failure of the ventilation system. The body shop is equipped with 3 dry chemical fire extinguishers and the office has 2 small fire extinguishers. There are no other fire protection devices or equipment. Paint and flammable liquid thinner in various amounts and in their original containers are stored on open shelves in the preparation area outside the spray booth. Welding equipment and soiled rags and solvent used for clean up are also stored in this area.

REASON FOR APPEAL: The order is unnecessary and excessive.

APPELLANT'S POSITION: The appellant feels that the shop is not large enough to warrant or accommodate a system of this magnitude. Also, the appellant has just undertaken renovations which will further reduce the size of the shop but has also caused a financial strain due to the loan for the renovations.

RESPONDENT'S POSITION: A paint spray booth in the body shop is not provided with an automatic extinguishing system and is therefore, in contravention of the Fire Code.

COMMISSION RULING: The Commission upheld the order. Further, the Fire Code Commission recommends that the Fire Department immediately pursue the implementation of a Fire Safety Plan at this location, to deal with serious life safety concerns including:

REASONS: It is the opinion of the Fire Code Commission that the work required is necessary for the life safety of the occupants and protection for the building.

 

HITTING EXPECTED PROFIT MARGINS

by Larry Edwards, CMC

Just who are these so-called 'top producers'? You know who I'm talking about; those nameless people who everyone refers to when you're told what your profit margins should be.

Having been a management consultant for the past 16 years, I've had the great pleasure of meeting hundreds of the top producers from all over North America. I find these shops wherever I go, from San Antonio, Texas to Halifax. In fact, it's very likely that some of these top producers are right in your market.

But top-producing shops are hard to spot. You can't determine if a shop is a top producer simply by looking at the facility. And you can't spot a top producer by talking to a shop's staff because it's been my experience that most top producers spend more time listening than they do talking. Most likely, you have to look at a shop's numbers to determine if it's a top producer.

Top Producers Control Expenses

Let me define how Edwards & Associates determine whether or not a shop is a top producer. First, understand that we work with hundreds of bodyshops every year, ranging in size from four employees to 200 plus. However, we must have a way to compare one shop's performance to another and a financial measure, i.e., profit margins, is the simplest way for us to do that.

Many people believe that only large shops have the best profit margins. Actually, the size of a shop has nothing to do with it. The key to good profit margins is controlling your costs of doing business, or, to put it another way, controlling your expenses.

Good expense control requires planning, budgeting and constant monitoring to assure that you're staying within planned sales projections while maintaining budget expenses.

It seems so simple, but anyone who has ever owned and managed a business knows how difficult it truly is. It can be done, however, because top-producing shop owners are hitting these numbers every day.

Defining Gross and Net Profits

Before we determine how shops are hitting top numbers, let's see what the key numbers are and how they're compiled, by taking a look at the key profit margins we track.

First, are gross-profit percentages. Gross profits are the profits made after subtracting the direct costs to produce that sales item. For example, labor gross profit is what remains when the direct cost for the technicians to do that labor (i.e., the hourly rate paid multiplied by the number of technicians) is subtracted from total labor sales.

Indirect costs, such as employee benefits, aren't included because they come out of net profits, which is what's left over after all indirect operating costs are subtracted from the gross profits. Hourly wages paid to a technician are direct costs and should come out of gross profits. Technicians, benefits--such as insurance--and taxes are indirect expenses and should be deducted from gross profits to yield net profits. Paint is a direct cost, so it's deducted from gross profits. The room to store the paint, the heat to keep it warm and the electricity to stir it are indirect costs and thus should be deducted from net profits.

The Magic Numbers

Now that the difference between gross profit and net profit is known, let's look at some numbers top-producing clients we work with are hitting.

Gross Profit Items

  • Labor = 65 per cent
  • Parts = 32 per cent
  • Materials = 35 per cent
  • Sublet = 10 per cent
  • Total Gross Profit on Sales = 48 per cent

If gross profits only include the direct cost to produce a sale, then what's included in the net profit items? We break net profit items into five categories:

  1. Support salaries
  2. Semi-fixed expenses
  3. Fixed expenses
  4. Net profit as a percent of gross profits
  5. Net profit as a percent of total sales

Support salaries include all support labor costs for any employees on your payroll who aren't directly involved with the production of labor, such as owners, managers, estimators, cashiers, bookkeepers and porters. Support salaries also include any benefits paid to support staff, as well as any benefits paid to the production staff, such as your portion of insurance and vacations.

Semi-fixed expenses include all variable costs of doing business. These are expenses that generally occur monthly but are usually charged to you based upon usage, such as the electricity bill. Semi-fixed expenses include vehicle expenses, tools, supplies, policy or goodwill, legal, auditing, training, computer and building maintenance, and any expenses that occur monthly at a rate based upon use.

Fixed expenses occur at a fixed rate every month and include items such as rent, depreciation, lease payments, etc. By separating the variable expenses from the fixed expenses, shop owners can more easily review each month's variables and work on the items over which they have the greatest control.

Net profits remain after support salaries and semi-fixed and fixed expenses are subtracted from the gross. Because expenses are subtracted from gross, our clients tend to view net profit in one of two ways; as a percent of gross or as a percent of total sales. Either method is correct, but percent of gross shows net at a much higher percentage.

The numbers our clients are hitting in these categories are:

  • Support salaries as a percent of gross profit--40%
  • Semi-fixed expenses as a percent of gross profit--20%
  • Fixed expenses as a percent of gross profit--15%
  • Net as a percent of gross profit--25%
  • Net profit as a percent of total sales--12%.

"I Could Never Hit Those Numbers"

If you compare these numbers to your own and say to yourself: "No way can we hit those numbers," hold on!

First, make sure that you're comparing apples to apples. For example, does your statement include technician benefits in the labor cost? If it does, take these numbers out, then recalibrate using only the direct cost of labor to see how you compare.

Does your materials gross include small tool purchases? If it does, take these out and recalibrate to see how you compare. Does your statement not separate semi-fixed expenses from fixed expenses?

Once you're comparing apples to apples, you then need to look at the out-of-line items to ask yourself two things:

  1. What must be done to get my shop's numbers in line with the top producers?
  2. Can I accomplish this?

When you're determining what must be done and what you are capable of accomplishing, remember that these top-producing numbers don't have to be achieved immediately. Some shops took us as long as four years to get their labor costs in line.

To reduce their labor costs, we first had to grow their businesses so we could justify hiring more technicians. Then new classifications of technicians, such as B-, C-, and D-level technicians, had to be developed. Then technicians for these levels had to be found and worked into our production system. After four years, we were able to get these shops' labor gross profit up to 67 percent.

Becoming a Top Producer

"Does someone sprinkle magic dust on these top performing shops?" "Are they just lucky?" "Why can't I hit these numbers?" These are questions heard every day.

First, there is no magic. Becoming a top-producing shop requires a lot of hard work and a single-minded dedication to hitting these numbers. Many times, shop owners tell us that they want us to help them turn their shops into top producers. But when we get to the bottom of why they aren't hitting the numbers--such as too many support staff, overpaid technicians, too many computers, etc.--these shop owners refuse to make the changes necessary to become top producers.

So, let this be a warning. Don't fret over your shop's lack of performance if you aren't willing to make the tough choices necessary to change the results. If, however, you do want to change the results of the shop, here's a seven-step plan that will help:

Step 1.Evaluate your current operation to determine the key areas that are out of line.

Step 2. Determine which items within the out-of-line areas need fixing.

Step 3. Educate yourself about industry trends regarding methods used to control or manage each account item.

Step 4. Set realistic goals to fix the out-of-line items, and allow yourself plenty of time to make the changes. Change always takes time.

Step 5. Develop an action plan with specific timing and actions that must take place to accomplish your goals.

Step 6. Communicate to everyone involved where you are currently, where your are to be and how you plan to get there.

Step 7. Monitor progress and be willing to adjust and change your objectives as business conditions dictate.

It Takes Work

Change doesn't come quickly or easily, but if your problems are not addressed, change won't come at all. Remember that you're the captain of your ship, and your employees are looking for you to plot the course. The question is: Will the course plotted lead you to become a top producer, or drown you in the sea of mediocrity? The choice is yours. *

 

LIST OF MOST COMMONLY MISSED ITEMS WHEN PREPARING A DAMAGE REPORT

  1. Access pull or pre-pull
  2. Seam sealer
  3. Body materials
  4. Repair pinch welds after benching
  5. Remove rustproof or coatings
  6. Flex parts repair kit
  7. Restore anti-corrosion protection
  8. Remove and reinstall wheels
  9. Remove stripes, decals and adhesives
  10. Remove and reinstall handles, locks and trim
  11. Flexible parts additive
  12. Miscellaneous hardware, rivets. etc.
  13. Weld-tru primer protection
  14. Clean broken glass
  15. Sound deadening spray or pads
  16. Rustproof
  17. Road test for safety
  18. Paint tinting and blending
  19. Cover entire car for painting
  20. Light sand and buff
  21. Prep for delivery
  22. Waste disposal costs
  23. Brake fluids and other fluids
  24. Bleeding brakes
  25. Disconnect electrical components
  26. Block sanding repaired areas
  27. Reprogram digital radio-clock/keyless entry system
  28. Paint set-up time (test panel)